Process Engineering Consultancy Services in India, Service Provider in Pune, Saudi Arabia, Egypt, Malaysia

As a leading Process Engineering consultancy service provider, Vincitore Edutechnologies' team provides technical expertise and compliance help across a wide range of sectors in cities like Pune, Mumbai, Aurangabad, Goa, Nagpur, Bangalore, Chennai, Hyderabad, Kerala, Coimbatore, Nashik, Indore, Ranchi, Kolkata, Belgaum/Belagavi, Ahmedabad, Vizag, and Kochi. Our engineers assist clients in developing a methodical approach to new innovations or plant upgrade initiatives.

Also, we provide Process Engineering Consultancy Services in India, Saudi Arabia, Egypt, Malaysia.

Our team includes Chartered Chemical and Mechanical Engineers with the necessary expertise and experience to provide guidance in a variety of sectors. Because of our technical competence, our clients are able to discover plant concerns early on and develop solutions to make essential changes.

How can we assist?

Vincitore Edutechnologies, a leading Process Engineering consultancy services provider, assists customers in meeting their regulatory requirements for industrial wastewater in a cost-effective manner. This can include tasks such as designing and implementing waste minimisation processes on production lines, operating and maintaining existing treatment plants, including troubleshooting and process optimisation, selecting, specifying, and commissioning new treatment plants, liaising with regulators, and providing expert witness services.

In addition, the team contributes technical experience to the completion of Technical Due Diligence on the creation of new processing plants or acquisitions. This work frequently leads to contract support, working as Owner's Engineer, and doing Performance Testing on new plants and equipment.

Because of their methodical approach, the team can carry out this work across industries, but they have special experience with food and drink, recycling, energy from waste, and anaerobic digestion facilities.

Following are the various sectors that we provide our services in:

A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations. Vincitore Edutechnologies works on pn proper process flow diagram of every plant needed to design.

At a minimum, your equipment checklist should include the information like a description of the equipment, the equipment's model number, the equipment's serial number, the equipment's location, the name of the person responsible for the equipment. Vincitore Edutechnologies gives all the equipment list with all the key parameters like temperature, pressure, MOC, etc.

Vincitore Edutechnologies does proper defining of the problem or system you intended to simulate. Also formulates and runs the model you intend to use. Testing the model; compares its behavior with the behavior of the actual problem. Identifies and collect the data needed to test the model. Vincitore Edutechnologies uses the software like ASPEN for the simulation.

Batch cycle time means the total time required for per batch in any single manufacturing process, which includes all phases of the operation during which the vessel contains process materials, excluding time waiting for removal from the vessel.

Material and energy balances are very important in an industry. Material balances are fundamental to the control of processing, particularly in the control of yields of the products. The first material balances are determined in the exploratory stages of a new process, improved during pilot plant experiments when the process is being planned and tested, checked out when the plant is commissioned and then refined and maintained as a control instrument as production continues. When any changes occur in the process, the material balances need to be determined again. Energy balances are used in the examination of the various stages of a process, over the whole process and even extending over the total production system from the raw material to the finished product.

Pipe material selection of various components is deepened on the type of materials it transport. Various liquids that can be Flammable, Corrosive, Explosive, Volatile, Reactive, and sometimes Hazardous to human health are transported through a pipeline, which is why selecting proper pipe material is important. Vincitore Edutechnologies provides suitable piping and also the insulation required for it

Deals with the design of individual process equipment and its configuration as a complete functional system. MOC is also provided which fulfills all the given requirement of the given parameters.

Vincitore Edutechnologies does the proper preparation after gaining the requirements from the clients like Define the scope of the system, Identify the inputs, Identify the outputs, List all the equipment in the process, Defines the relationship between components, Piece together your flow, Add detail, Review the process.

A Process Data Sheet, sometimes called a Design Data Sheet or Mechanical Data Sheet, is used to help specify the requirements for a piece of equipment. During the design process, each piece of equipment shown on a P&ID should have a corresponding data sheet.

For getting proper pipe fittings to be used in pipes of various sizes, certain specifications are to be known. These specifications cover the following: Specifications of Materials, Specifications of Size, Cleaning and care tips of pipe fittings, Pressure and Temperature Ratings.

The purpose of Instrumentation and Control (I&C) Design document is to cover the project-specific technical requirements which are to be followed throw-out the Feed or Detailed Engineering Phase while preparation of engineering deliverables.

The main factors which decide stress critical lines for preparing a critical line list are Line design/operating/upset temperature, Equipment connection, Pipe and Equipment material, Pipe condition, Pipe thickness, Design/Upset pressure, Fluid Category, Severe cyclic condition.

HAZOP, or a Hazard and Operability Study, is a systematic way to identify possible hazards in a work process. In this approach, the process is broken down into steps, and every variation in work parameters is considered for each step, to see what could go wrong. HAZOP’s meticulous approach is commonly used with chemical production and piping systems, where miles of pipes and numerous containers can cause logistical headaches and the pipe markers may be underutilized.

The plot plan is basically an arrangement drawing that shows the equipment and supporting facilities (pipe racks, structures, buildings, roads) that are required for the process facility within a battery limit area, which will be designed for independent operation and shutdown.

Project cost estimation is the process of predicting the quantity, cost, and price of the resources required by the scope of a project. Since cost estimation is about the prediction of costs rather than counting the actual cost, a certain degree of uncertainty is involved

Equipment layout is one of the most important deliverable of a piping department. It shows location and placement of all equipment in a particular process or utility area along with various types of access and maintenance areas.

Mechanical design of equipment addresses the stress and strain produced in different parts of the equipment such as shell, head, support, etc. due to operating conditions of the process. The success and failure of the process depends on how perfectly stress and strain are considered while designing

Fabrication drawings are detailed plans that translate design intent. They provide fabricators with the information necessary to manufacture, fabricate, assemble and install all the components of a structure.

Completing Piping, Completing Electrical, Completing Instrumentation, Completing Civil and Structural work, completing design of Fire Protection system, Completing HVAC.

A procurement assistant performs numerous duties within businesses that require a continuous supply of items. It ensures that the workers in a company have sufficient materials to sustain their productivity.

Approval of detailed fabrication drawings submitted by vendor/client. Discuss and confirm schedule of work and review progress. Stamp transfer on all pressure parts. Testing and approval of welding procedures and welders. Approval of Electrodes, Filler Wires and other welding consumables, etc.

Vendor drawings are the detail drawings provided to the engineering company for approval by an external supplier of purchased equipment. They are used by the external supplier for the fabrication of this equipment. These take the form of such items as pumps, vessels, tanks, exchangers, specialty items, and instruments.

Vincitore Edutechnologies have the proper expert team to handle the project at every stage in proper way. Also provides of the updated information of the project at every stage to the clients.

Vincitore Edutechnologies also provides the best solutions to your projects. It evaluates the project practically and deeply to know all the flaws in the project and to run the project successfully.

By remembering all the principles and the definition required in the chemical plant Vincitore Edutechnologies also works with the assumptions, foundation, implements designs to make your project successful.

Vincitore Edutechnologies have the expert team which works with day to day project work also which is aware to achieve the project goals and all the deadlines.

We provide a proper negotiations by knowing all the conditions of a contract and through discussions between buyer and seller.

Vincitore Edutechnologies tracks all the progress of the projects. Also keeps reviewing the all the necessary requirements

Vincitore Edutechnologies gauges, tests, examines and measures the process of the project on every stage.

We also provide installation services, takes care of minor repairs, regular maintenance of the project. Also checks and inspect the every operational component of the project.

A scrubbing system is a air pollution control device that can be used to remove some particulates and gases from industrial exhaust streams. Vincitore Edutechnologies provides the detail designing of scrubbing system.

A Cyclone is one of many air pollution control devices they generally remove larger pieces of particulate matter. Vincitore Edutechnologies provides the detail designing of cyclone separators system.

A dust collection system is a system that removes particulate contaminants from the air in production facilities, workshops, and industrial complexes. Vincitore Edutechnologies provides the detail designing of Dust Collection system.

An electrostatic precipitator (ESP) is a particle control device that uses electrical forces to move the particles out of the flowing gas stream and onto collector plates.

Batch distillation is often used when smaller quantities are distilled. In a continuous distillation, each of the fraction streams is taken simultaneously throughout operation. Vincitore Edutechnologies also provides the design of Batch distillation as well as continuous distillation Columns.

Extraction Column are mostly used in chemical and pharmaceutical industries for liquid liquid extractions and many more. Vincitore Edutechnologies designs these extraction columns and also provides best consultancy for it.

Scrubbers and Absorption columns are primarily used to clean gas streams from chemical Plants.

A decanter is a vessel that is used to hold the decantation of a liquid which may contain sediment. Vincitore Edutechnologies gives best design and consultancy regarding it.

A crystallizer is a vessel or stage in which a crystal grows from a liquid. Vincitore Edutechnologies provides detail designing of crystallizers.

Vincitore Edutechnologies studies the existing system in detail, also tries many other ways regarding how the solvent recoveries may increase.

Volatile organic compounds (VOCs) are emitted as gases from certain solids or liquids. VOCs include a variety of chemicals, some of which may have short- and long-term adverse health effects. So, Vincitore Edutechnologies plans and designs the system to produce less VOC emissions.

As system requires a proper piping and storage Vincitore Edutechnologies provides a proper solution on handling and managing solvent neatly.

Vincitore Edutechnologies provides design of these system regarding the solvent recovers.

Vincitore Edutechnologies provides the proper selection and designing of agitators by having look into every detail parameter of the system.

Mixing is the one of the unit operation process. Based on all the process condition and parameters the the design of mixing systems is done.

By increasing capacitance of the existing process the improvement can be done.

Pump sizing involves matching the flow and pressure rating of a pump with the flow rate and pressure required for the process. By studying the detail system the required blowers, pumps and compressor can be suggested.

Batch Cycle time is the time required for one process of per batch in manufacturing process. We provide best consultancy regarding reducing batch cycle time.

Make span is the amount of time to process all of the tasks. With the help of optimization we minimize make span

We also provides the revamping and retrofitting of the project. This also improves the plant efficiency.

After doing the detail inspection and study of the plant we can provide proper suggestion and detail report regarding the expansion of capacity required in the system.

By having the detail study of the process the cost reduction process can be carried out.

A heat exchanger is a system used to transfer heat between a source and a working fluid. Heat exchangers are used in both cooling and heating processes. We designs and also manufactures the heat exchangers as per the requirements.

A condenser is a heat exchanger used to condense a gaseous substance into a liquid state through cooling. We designs and also manufactures the Condenser as per the requirements.

A Re-boiler is a heat exchanger that is used to generate the vapor supplied to the bottom tray of a distillation column. . We designs and also manufactures the Re-Boiler as per the requirements

A multiple effect evaporator is an apparatus that efficiently uses the heat from steam to evaporate water. Single-effect evaporators are often used when the required capacity of operation is relatively small and/or the cost of steam is relatively cheap compared to the evaporator cost.

An air cooler works on the principle of evaporative cooling wherein evaporation of water is used to cool the air.

The total amount of energy in a system never changes this is known as conservation of energy.

Vincitore Edutechnologies develops the system in the way that there is proper and efficient utilization of the energy which is being provided.

A waste heat recovery unit can be used as an energy recovery heat exchanger that transfers heat from process outputs at high temperature to another part of the process for some purpose, usually increase efficiency.

Vincitore Edutechnologies plans exact all the utilities required for the system.

Flash steam is released from hot condensate when its pressure is reduced. So, Vincitore Edutechnologies provides the proper consultancy regarding management for Flash Steam and Condensate.

Evaporation is a unit operation that separates a liquid from solids by means of heat transfer via vaporization or boiling.

Drying is the process of using evaporation to remove water from a solution, suspension, or other solid-liquid mixture.

Distillation is method of separation of components from a liquid mixture which depends on the differences in boiling points of the individual components and the distributions of the components between a liquid and gas phase in the mixture.

The process in which solid particles in a liquid or gaseous fluid are removed by the use of a filter medium that permits the fluid to pass through but retains the solid particles.

Extraction is the process of selectively removing a compound of interest from a mixture using a solvent. For an extraction to be successful the compound must be more soluble in the solvent than in the mixture.

Crystallization is a separation process, widely applied in the chemical and pharmaceutical industry. The principle of crystallization is based on the limited solubility of a compound in a solvent at a certain temperature, pressure, etc.

Vincitore Edutechnologies have a department staffed primarily by engineers who develop new products, a task that typically involves extensive research. After the research, model is also design and also manufactures the plant from it. We had also developed model from R & D level to Commercial part in case of Herbal Extraction, Cardanol Distillation Plant, Essential Oil Extraction, Terpineol Distillation Plant, Used Oil Recycling Plant, Ethanol Manufacturing Plant, Biodiesel Manufacturing Plant, Edible oil Plant.

Process Engineering Consultancy Services in India, Service Provider in Pune, Saudi Arabia, Egypt, Malaysia

How can we assist?

Following are the various sectors that we provide our services in:

Product Range

Used Oil Recycling Plant

Herbal Extraction Plant

Cardanol Distillation Plant

Solvent Recovery Plant

Reactors

Pressure Reactor

Evaporators

Heat Exchanger

Agitated Thin Film Dryer

Pusher Centrifuge

Structured Packing

Distillation Column

Centrifugal Pump

Control Valve

Boiler

Cooling Tower

Energy Audit